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Home » Batteries » Next-Gen Honda Fuel Cell Module to Debut at ACT Expo 2025
Batteries

Next-Gen Honda Fuel Cell Module to Debut at ACT Expo 2025

Akanksha TomerBy Akanksha TomerApril 23, 20256 Mins Read
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Next-Gen Honda Fuel Cell Module to Debut at ACT Expo 2025

Following its global unveiling at the International Hydrogen & Fuel Cell Expo in Japan, the Next Generation Honda Fuel Cell Module is set to make its North American debut at the Advanced Clean Transportation (ACT) Expo beginning April 28. Scheduled for production in 2027, this advanced module marks a major leap in fuel cell technology, promising to cut production costs by 50%, while doubling durability and tripling volumetric power density compared to Honda’s current Fuel Cell (FC) module. This innovation reinforces Honda’s commitment to clean energy and next-generation mobility solutions.

  • New fuel cell module will reduce production cost by half, double durability and triple volumetric power density compared to Honda fuel cell module currently in use
  • New video shows real-world testing of Honda Class 8 Hydrogen Fuel Cell Truck Concept as Honda seeks business partners for fuel cell powered products
  • Honda hydrogen business leader, David Perzynski to present at ACT Expo on April 29 during “Hydrogen Power for Fleets” presentation block

Honda continues to seek new business collaborations as the company expands its hydrogen business to achieve its global goal of zero environmental impact, including carbon neutrality for all products and corporate activities by 2050.

“Honda hydrogen is open for business in North America with the fuel cell technology, the expertise and the supply chain to power a variety of zero-emissions products, including commercial trucking and stationary power generation,” stated David Perzynski, assistant manager of Hydrogen Solutions Development at American Honda Motor Co., Inc. “Our production plan for the next generation Honda fuel cell module demonstrates our continued commitment to support hydrogen as an enabler for decarbonization.”

Honda Hydrogen Strategy: Four Domains
Honda has identified four core domains for the initial utilization of its new fuel cell module: fuel cell electric vehicles (FCEVs), commercial fuel cell vehicles, stationary power stations and construction machinery. Perzynski will participate in presentation block, “Hydrogen Power for Fleets,” on April 29 to provide further insights about Honda hydrogen plans.

Honda ACT Expo Display Items
Honda will showcase the following zero-emission products and technologies at its ACT Expo display booth (#2927):

  • Class 8 Hydrogen Fuel Cell Truck Concept: The Honda Class 8 Hydrogen Fuel Cell Truck Concept that debuted at ACT Expo 2024, will be on display supported by a new video highlighting real-world testing of the hydrogen-powered truck on California roads that can be seen here. The operational truck concept is powered by three Honda FC Modules, utilizing the system that also powers the CR-V e:FCEV.
  • Honda Fuel Cell Module: The module features the current Honda FC system, co-developed by Honda and GM over the last decade. It advanced performance and doubled durability while reducing cost by two-thirds compared to the previous generation1 system. It is available for product integration and on sale now.
  • Honda Next Generation Fuel Cell Module: Honda is concurrently beginning discussions with potential customers for its next generation FC module, set to enter production in 2027. The new module will reduce production cost by half, double durability and triple volumetric power density compared to the current FC module.
  • Honda Fuel Cell Power Generator: The Honda Fuel Cell Power Generator is a stationary power system capable of supplying hydrogen-derived, clean electricity to large facilities such as factories, data centers and offices. It will utilize combined  Honda FC modules, able to scale from 250 kW to 3 MW of electric power supply. It is scheduled for mass production in 2026, utilizing the current Honda FC module A 1/10 scale mock-up of the generator will be displayed.
  • 2025 Honda CR-V e:FCEV: the first production plug-in hydrogen fuel cell electric vehicle in America is powered by the current Honda FC system.

Honda Next Generation Fuel Cell Module Specifications

Maximum Output (Net)

150 kW

Output Voltage

450 – 850 V

Maximum Efficiency (Net)

59.8 %

FC Refrigerant

Honda Genuine FC refrigerant

Hydrogen Gas Composition

Equivalent to ISO 14687

Low Voltage Power Supply

DC24V

Module Dimensions

W730 x D580 x H700 mm

Volume ・ Volumetric Density

300 L ・ 0.50 kW/L

Weight ・ Weight Density

250 kg ・ 0.60 kW/kg

Operating Temperature

-30̊C – +60̊C

Storage Temperature

-40̊C – +60̊C

Max Altitude

3,500 m

Ingress Protection Rating

Equivalent to IP67

CAN Communication Standard

ISO11898

Communication Protocol

SAE J1939 / Honda Hi-Speed CAN (selectable)

Compatible Communication Speeds

500kbps

Class 8 Hydrogen Fuel Cell Truck Concept Specifications

Total length/width/height

8,000 mm / 2,400 mm / 4,000mm

GCW

GCW : 37,273kg (82,000 lbs)

Top Speed

70 mph at GCW

Driving Range 

>500 miles at GCW

FC Modules Output

234kW combined (78kW x 3 FC modules)

Hydrogen Tank

High pressure 700bar Hydrogen Tank 82kg-H2

Vehicle Battery

120kWh High Voltage Battery

Honda Fuel Cell Power Generator Specifications 

Usage

Emergency Backup Power Generator

Output

Up to four 250kW units (1,000kW total) can be connected

It can be configured in parallel based on 4 units to exceed a total capacity of 1,000 kW

Rated Voltage

AC 200-480V, 3-phase, 4-wire system

Compliant Standards 

ANSI/CSA FC1 / IEC 62282-3-100

Startup Time

Within 10sec

Installation Environment

Temperature: -25°C – +45°C

Altitude: MAX 2,000m / Performance guaranteed 1000m

Noise Level

76dBA (@7m) or less

About Honda Commitment to the Environment
Honda is transforming its operations to realize its global goal of zero environmental impact by 2050. Through its “Triple Action to Zero” approach, Honda aims to achieve carbon neutrality for all products and corporate activities; utilize 100% carbon-free energy; and pursue resource circulation, the use of 100% sustainable materials by reprocessing products back to raw materials and reusing those materials in the creation of new products. Toward this goal, Honda will strive to make battery-electric and fuel cell-electric vehicles represent 100% of auto sales globally by 2040.

To reduce the environmental impact of its business operations, Honda is offsetting CO2 emissions from its North American manufacturing operations through long-term virtual power purchase agreements (VPPAs) for carbon-free wind and solar power that seek to cover more than 60% of the electricity Honda uses in North America. Honda also supports its suppliers and independent dealerships across North America to incorporate environmentally responsible business practices through the Honda Green Excellence Program and Honda Environmental Leadership Program, respectively.

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ACT Expo 2025 mobility solutions
Akanksha Tomer
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